5 layer corrugated cardboard production line
Product name : 5 Layer Corrugated Cardboard Production Line
Item : WJ-1400-2500MM
Details :
5 LAYER CORRUGATED CARDBOARD PRODUCTION LINE
WIDTH: 1400-2500MM DESIGN SPEED: 100-250M/MINUTE
| Code. | Name | Qly. |
| 1 | Hydraulic Mill Roll Stand | 5 |
| 2 | Railing and Tracks | 10 |
| 3 | Pre-Heater | 2 |
| 4 | Single Facer | 2 |
| 5 | Pre-Heater(core paper) | 2 |
| 6 | Double Layer Bridge Conveyor | 1 |
| 7 | Triplex Pre-Heater | 1 |
| 8 | Duplex Gluing Machine | 1 |
| 9 | Double Facer | 1 |
| 10 | Main Driver | 1 |
| 11 | Thin Blade Slitter Scorer | 1 |
| 12 | NC Cutting Machine | 1 |
| 13 | Gantry Stacker | 1 |
| 14 | Glue Making System | 1 |
| 15 | Pneumatic System | 1 |
| 16 | Steam Recycling System | 1 |
| 17 | Electric System | 1 |
| Note: Detail configurations are available for customers' requirements. | ||
1 Hydraulic Mill Roll Stand
Max.diameter of raw paper: Ø2500mm.
Min.diameter of raw paper: Ø300mm.
Working width: 1400-2500mm.
The operation of lifting up or lowering down, clamping, loosening, moving and centering of raw paper are all controlled through hydraulic pressure with fast paper feeding.
This machine applies pneumatic braking for tension adjustment of raw paper and the clip head is designed to be taper or expansion type.
2Electrical Mill Roll Stand
The operation of lifting up or lowering down, clamping, loosening, moving and centering of raw paper are all electrically controlled.
This machine applies manual braking for tension adjustment of raw paper with operational pneumatic braking.
Max.diameter of raw paper: Ø1500mm
This machine adopts the cycloid for clamping and lifting up or lowering down, which can effectively protect the machine from damaging when the clip paper arm overweighs or touches the ground.
Railing and pulley
1.Automatic moving the paper roll, motorized control,it can be save many labors, light and flexible;
2.Rail way is on the ground,main structure us welded with 16 channel steel,firm and durable;
3.The upper steel plate will be welded after installation on the premise;
4.We will send the all foundry.
3 Single & Multi-roller Pre-heater
Diameter of pre-heater roller: Ø600mm, Ø900mm, Ø 1100mm.
Working width: 1400-2500mm
Electrically adjusting wrap angels butterfly or flat head to ensure even heating of raw paper.
Each roller surface is treated with hard chrome plating, grinding and polishing, glabrous and durable.
Configuration: singe-& muti-roller.
4 Pre-heater (Core paper)
The diameter of the pre-heater are 900mm,1000mm for your choice.
The pre-heater can adopts fixed style and adjust the surface of the wheel basing on the wearing.
Pre-heater can do self-rotation to increase the effect of heat conducting with manual brake.
The pre-heater can adopt gear motor constant speed rotation, uneasy to break the paper.
The pre--heater wheel is up to the standard of the national pressure vessel manufacturing with the certificate.
Electric adjusting the pre--heating area; the adjusting range is 60°-240°.
The raw paper can be moved correction to reduce breaking paper and increase the paper molding of the inspection certificate.
Working width: 1400-2500mm.
5 Single facer
Paper conducting style is fingerless vacuum absorption, which has been equipment with wind adjusting device.
Individual driving box and universal joint drive adopted to stop the force epicenter and improve the steadiness of the operation.
Pneumatic control is equipped with glue roller, corrugation press and single-side conglutination.
Automatic glue supply system, electric separate serum system, adjusting breadth convenient and swift.
Electric adjusting the thickness of the gluing area, with number display (PLC auto adjusting glue system for choice).
Main bearing adopts lubricated by High temperature resistant grease.
Corrugated roller adopts good quality chrome molybdenum steel making, after heating the hard is HRC55-60 and the surface is grinded and chrome plated.
The active force adopted frequency motor with frequency changer, can achieve to adjust speed and the back equipment at the same time.
It can adopt magic eye trace system, stop paper automatic ebb glue and stop the machine.
Max.speed:150m/min.
Working width: 1400-2500mm.
Cassette type single facer
Main include: main host(1 set corrugated roller), gluing part, driver part, steam part, platform truck for change the corrugated roller, spare corrugated roller part, electrical part;
Technical parameter:
Working width:Max.2500mm
Max. Machine speed: 150mm/min
Technical Features:
1. Up and lower corrugated roller diameter:375mm, surface do tungsten carbide treatment, the hardness more than 75 degree;
2. Lower corrugated roller control lift and down by oil hydraulic cylinder, oil pressure drive;
3. Cassette type corrugated roller group can be exit to change, hydraulic type;
4. Upper and lower corrugated roll under the high frequency conditioning heat treatment, tempering through full computer numerical control the high precision grinding;
5. Pressure roller diameter:400mm, adopt S45C made of and surface do grinding and chrome plate treatment. Lift and down control by hydraulic cylinder;
6. Gluing roller diameter: 316mm, steel product, surface do chrome plate and computer high precision carving, automatic according to speed adjust, can be ship out to washing;
7. Doctor roller diameter:190mm, surface do grinding and chrome plate treatment;
8. Upper-lower pre-heating roller: 450mm, steel product;
9. Steam conversion quickly: pneumatic module type conversion steam,more flexible;
10. Adopt inner suction type, corrugated paper agglutinate trace less and surface of cardboard smoothly;
11. Gluing roller surface do special anilox and chrome-coating treatment;
12. Movable type gluing unit adopt independent transmission convenience to clean and maintain;
13. The inlet and outlet of steam focus on one connect plate, connection controlled by pneumatic,convenient and quickly;
14. Pressure of corrugated roller, pressure roller and gluing unit controlled by hydraulic, more smoothly;
15. Quickly change the corrugated roller in approximate: 15mins;
Main parts brand:
1. Corrugated roller, pressure roller bearing adopt SFK or FAG brand gluing roller and fixed gluing roller bearing adopt SKF or FAG brand;
2. Electrical, main adopt ABB, SCHNEIDER,SIMENS brand;
3. Motor, main adopt ABB, SCHNEIDER, SIMENS brand;
4. Converter, main adopt Taiwan DELTA brand;
5. PLC adopt Taiwan DDELTA brand;
6. PLC adopt Taiwan DELTA brand;
7. Reducer gear box, the gear material is 40Cr, high precision grinding.
6. Double layer over bridge
Design speed: 150/200 m/min
Working width:1400-2500mm
It is classified into single facer, double layer & three layer over bridges according to the layer quantity of cardboard production line.
The lifter adopts sync motor drive and PLC control to match the speed of single facer.
It is equipped with deflection-corrected strainer with adjustable adsorption force and electrical cardboard deflection-correction; Deflection-corrected operations and can be made both on and off the over bridge.
The over bridge is attached with safety guards and lifting ladder.
7 Triplex pre-heater
The diameter of the pre-heater is 900mm, 1000mm for your choice.
The pre-heater can adopts fixed style and adjust the surface of the wheel basing on the wearing.
Pre-heater can do self-rotation to increase the effect of heat conducting with manual brake.
The pre-heater can adopt gear motor constant speed rotation, uneasy to break the paper.
The pre--heater wheel is up to the standard of the national pressure vessel manufacturing with the certificate.
Electric adjusting the pre--heating area; the adjusting range is 60°-240°.
The raw paper can be moved correction to reduce breaking paper and increase the paper molding of the inspection certificate.
It is easy to make up into 2/3 or 4 ply pre--heater.
Working width: 1400-2500mm.
8 Gluing machine
Single layer, double layer and three layer are used in 3,5,7 ply production line.
High precision and chrome plated anilox roller, well-distributed glue and used up less glue.
Auto circle glue supply system to prevent the sinking of the glue.
Free pre-heating system can speed up the glue pasting and improve the adhesive strength.
Pressing roll and pasting roll, pasting roll and gluing roll's gap electric adjusting.
Electric glue pasting space(GLUE-spread PLC for choice)
Press roller device is adopted to press paper and paste glue and press roller device is controlled to go up and down pneumatically.(press board for choice)
With external electric supply and glue pasting roller individual drive device.(self electric supply for choice)
Auto-control glue device and auto-check broken paper unit for choice.
Max. Speed: 220m/min
Work width:1400-2500mm
9 Double facer
Design speed:150-250m/min
Hot plates:18,20,22pcs polished & hard chrome plating.
The hot plate pressure roller is coarctation style, whole lift-lower are oil pressure control available.
The upper canvas strap was equipped automatic and manual deflection adjusting device, pneumatic tension.
The lower canvas strap was equipped with strain and left-fight adjustment device.
Cooling and molding parts adopt coarctation suspend style pressure roller design.
Transmission gear is oil-immersed airproof drive or half airproof oil-immersed drive.
With deviation correction device for belt mazy interval channel in heating plates make heating even.
Drive roller are wrapped wearable latex, long time lifetime.
The intelligence pressing plate is optional.
10 Main driver
Design speed: 150-250 m/min
The surface of the drive roller is wrapped with non-slip belt/rubber.
The shafts of upper and lower drive rollers are dischargeable.
With this feature, it is very easy to maintain.
With frequency converter is from international famous brand with reliable performance.
Independent drive box, oil immersed type lubricating to reduce noise, keep running stable.
11 CNC Thin Blade Slitter Scorer
The order adjustment of slitting blade and creasing wheel is independent servo controlled, fast, precise and reliable.
The slitting and creasing speed is variable-frequency controlled to realize the sync adjustment to the cardboard speed.
The creasing gap can be automatically sync-adjusted during order change.
It is equipped with 8″colorful touch screen, convenient for operating and monitoring on site.
It is provided with communication interface to be on line with the central monitoring and managing system for auto order change and order management.
The auto deflection-correction device is optional to automatically track the deflection-correction operations of sheet edge and color mark.
Technical parameters
Working width: 1800mm, 2200mm
Max. speed: 200 m/min
Min. Slitting width: 150mm
Min. creasing width: 0mm
Deflection-corrected range: 100mm
Deflection-corrected precision: 1mm
12 NC cutting machine
With single layer or double layer structure for choice
Adopts individual AC servo motor, AC servo motor controls cutter with high efficiency and high precision.
Adopts PLC to display all kinds of production information which can be looked through, revised, added or canceled.
The computer can store many groups orders and can change specifications automatically.
The screw-knife is made of special material with less cutting force, high efficiency and long service life.
The drive box adopts oiled exact gear drive with little space, low noise and steady and steady transmission.
Output paper adopts individual motor drive; automatically follow the speed of the production line.
The length of the cut-paper is 500mm-9999mm;cutting precision is ±1mm.
Max. speed: 200m/min
Working width：1400-2200mm.
13 Sackers-NCDM type computer horizontal verticalangle stacker
Three section belt structure, independent frequency motor driving.
Follow the production line automatically and can adjusting the speed.
Control unit adopt high quality human-computer interface and controlled by the PLC.
Finish the paperboard transport, batch, and stack and counter exactly automatically.
Stacker plate form pneumatic subsection control, backboard palace electrically or auto adjusting.
Landscape arrange roller adopt same step belt driving, running, stable operation. easy to maintain.
The max. Stacker length: 3600mm.
Adaptation production line's speed≤180m/min
Working width:1400-2500mm
14 Glue making system
(Automatic Glue Making System Function Feature)
1. This system of glue making process is fully automatic;
2. This system when it making the glue, no need additive. The seepage force starch very strong and stable, long time no separation. This system when making the carry glue, the machines power big,high rotate speed cutting more well-distributed. Meanwhile the serrated knife blade damage the starch molecular link directly, let the starch grain become more small, let the molecular more easy to permeate into paper, no need add additive to increase adhesion strength,in addition when mixing the system equipped with traditional promote mixing blades to insure mixing cutting more well-distributed and smaller, let the adhesive more thinning and stable;
3. This system charging process controlled by procedural setting and we design the software of control system operated stable and reliable according to the different carton factories business situation.
(1) Amount and feed of material
All material feeding via procedure setting and control by PLC, amount precise, avoided the traditional glue making system due to operator factors influence the glue quality, especially viscosity and pasting temperature, so the traditional glue making system is hard to control;
(2)Temperature control
The system equipped with temperature transducer and display control temperature of glue, in order to ensure the starch molecule more easy to dissolve in water, meanwhile avoid the adhesive quality do not any changes by ambient temperature. The temperature via procedure setting controlled by PLC;
(3) This machine equipped with automatic washing program, via the procedure setting, let the washing water becomes as for next making glue water use, so can be realize saving much water;
(4) Store glue when the glue will use up, it can be automatic making the glue;
(5) The time of cutting and mixing via procedure controlled by PLC;
4. When making the same quality glue, this system compare with traditional making system,this system making is shorter, in order to meet the needs of the high-speed production line;
5. This system has human-computer inter face. It can watch the process of making glue, in order to storage many kinds of glue to choice to use and with modify function ;
Structure feature
1. This system adopt special cutting device, meanwhile with traditional advance blade.Main pot material is carbon steel;
2. This machine adopt 2 sets total 6 pcs weighing transducer, via secondary meter adopt PLC control to feeding the material;
3. This system via the setting program. Due to PLC control the time of cutting and mixing;
4. This system has convert alkali system. Including the carbon steel convert alkali pot,carbon steel alkali lye storage pot and transfer pot, tube and 2 sets alkali lye pump. This system also has the mixing device, the solid alkali become alkali lye then storage in pot, PLC automatic control the new alkali lye to transfer pot, the alkali lye height is controlled by PLC, via PLC control can be automatic add when the level is too low. The alkali lye tube connect adopt new technology, to avoid leakage;
5. Starch storage pot material is carbon steel. Meanwhile with helix pusher system. Storage pot with 2 pcs level mater, 2 pcs shaker, when the starch less under the line, the system will give an alarm to add the material;
6. This machine with borax storage channel and pusher, borax channel adopt special shape and the pusher adopt helix tube type's add the borax the speed is slow and well-distributed;
7. This machine with temperature transducer. Via the procedure setting, display on secondary meter, adopt PLC control temperature, man
8. Main component( glue pump, pneumatic valve and electrical component) adopt imported brand, insure the operation more reliable and stable;
9. Main parts( alkali liquor system,main axis, tube,cutting and advance blade etc.) All adopt stainless steel, insure the working life;
10. The system adopts PLC control, ensure the operational reliability. Adopt weighing transducer, ensure the feeding material precise, so the adhesive more stable;
This machine main frame adopts coating process,clean and tidy;15 Pneumatic system
Pneumatic system
1. Centralized air supplying with air compressing station;
2. Compressed air filtered at the inlet is clean and stable;
3. Individual control of each unit independently of each other;
4. Adjustable pressure with pressure meter for each unit;
5. Accessorial copper pipes and PV pipes are wearable;
6. Re-filtered and lubricated with oil mist prior to entering each machine;
7. Integrated pneumatic and electric control system with one operation panel, featuring easy and convenient remote operation;
Steam recycling system
Specification:
Steam computation:6 t/h
Boiler: 6ton
Boiler pressure: 1.3Mpa
Pipeline inner temperature: 160-200 centigrade
Steam pressure: 1.2Mpa
Each pipe enter and exit diameter: 348mm, 32mm
System introduction:
1. Supply heating source for whole production line, ensure temperature and pressure stable
2. Each machine group supply steam separately independent, easy to adjust and save energy
3. Adjusted the pressure to control work temperature, with meter to watch details
4. Each drain unit with emptying device, make the after finish manufacture
5. Each pipe adopts seamless steal pipe, ensure safety in manufacturing
6. Each pipe surface lacquering anti-rust paint and aluminum powder,do stain proofing treatment
Raw materials:
1. Metal hose, rotary joint made in china
2. Drain valve made in china
Electric System
System Introduction:
1. Main control part included single facer(s), double facer,slitter scorer,NC cutoff, make whole production line coordination control;
2. Pneumatic control and electric control composed ensure whole line control's technical advancement;
3. Each machine group all had independent control and coordination control two system, could meet different requirements in separately operate or combine operate. Easy for operation;
4. Production line equipped with alarm system, coordinate the work between the operators;
5. Each machine all could show other separately machine's working speed;
6. Electric parts made in ABB & Schneider.
Mob:0086-13102721466
Website: http://www.cartonpackagingmachinery.com
Skype:hbdgzxjx
wechat:dgcartonmachine
WhatApp：+8613102721466
Email:shcartonmachine @163.com
